Surge arrester installation - Solutions - Huaqiang Electronic Network

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1. Multi-level protection of the power line is essential to ensure that lightning energy is gradually reduced across different protection zones. This approach, known as energy distribution, ensures that the voltage limiting levels are properly matched, ultimately keeping the overvoltage within the dielectric strength of the equipment. This method helps prevent damage caused by excessive voltage surges. Multi-level protection becomes necessary in several scenarios, such as when a specific level of protection fails or when the residual voltage of a surge protector doesn’t align with the equipment’s insulation capability. Additionally, long cable runs within a building also necessitate multi-level protection for better safety. 2. In most cases, cable protection should include at least two levels of protection. Sometimes, even a single level may contain multiple sub-levels, such as in series-type surge protection systems. To ensure effective protection, surge arresters can be installed at each lightning protection zone interface. These devices can protect a single device or an entire space containing multiple electronic components. However, the effectiveness of the surge arrester decreases if it is more than 10 meters away from the equipment, due to voltage reflections along the cable. 3. When using multi-level protection with a power surge arrester, it's crucial to consider energy distribution. If not properly managed, more lightning energy could be introduced into the protected area. Therefore, surge arresters must be selected based on proper evaluation methods. They typically have high lightning current capacity and higher residual voltage. After energy distribution, the current through non-level arresters is minimal, which helps reduce voltage spikes. It's important to avoid using only low-voltage arresters at the final stage without considering voltage matching, as this can be dangerous. The key to achieving both energy distribution and voltage matching lies in utilizing the inductive reactance of the cable between two surge arresters. The cable’s inductance helps distribute the lightning current to the front-stage arrester, reducing the voltage stress on downstream equipment. Ideally, the distance between two arresters should be around 15 meters, especially when the protective ground wire is close to other cables. For branch lines, the required cable length may vary depending on the spacing between the ground wire and the protected cable. 4. Decoupling devices play a critical role in ensuring proper energy distribution and voltage matching. Common examples include cables, inductors, and resistors. These components help isolate and manage the flow of lightning energy effectively. A series-parallel power supply surge arrester combines multiple protection stages and uses a filter as a decoupling device. This type of system is highly versatile and suitable for various applications. 5. In some extreme situations, improper installation of a surge arrester can actually increase the risk of equipment damage. This often happens when a surge arrester protects multiple lines, and one of them fails or responds too slowly. This can cause common-mode interference to convert into differential-mode interference, potentially damaging the connected equipment. To prevent this, multi-level protection and regular maintenance of the arresters are essential. If a surge arrester is installed without considering the lightning protection zones, energy coordination, or voltage distribution—such as placing only one arrester at the front end—it may fail to protect the equipment effectively. Without a front-stage protector, a strong lightning current may be drawn to the device, causing the residual voltage of the arrester to exceed the equipment’s insulation limit. 6. Incorrect installation can leave the equipment completely unprotected. If the connecting lines are too long, the inductive reactance may generate dangerously high voltages, which can still harm the device. This issue is particularly noticeable in the final stage of surge protection. To mitigate this, use short connecting lines and, if possible, employ two or more separate lines to share the magnetic field and reduce voltage drop. A thick single line offers no real benefit. In some cases, re-routing the protected wire to the equipotential bonding bar (grounding point) can also help reduce the cable length and improve performance. Additionally, when the output line of the surge arrester is placed close to the input line and ground line, it can induce transient surges in the output line. Although the intensity is lower, it can still pose a threat. To avoid this, the input line, ground line, and output line should be laid separately or vertically, minimizing parallel runs and increasing the distance between them. Finally, if the surge arrester’s grounding wire is not connected to the equipment’s protection ground, but instead uses a separate grounding system, it can create dangerous voltage differences during transients. The correct solution is to connect the surge arrester’s grounding to the equipment’s protection ground, ensuring a safe and consistent reference point.

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